I've seen this before and used a simlar approach to yours. Do you know that
(depending on the XA release you're on) you can indicate MRP to ignore the
inventory in this location (controlled warehouse of course), even though the
inventory shows in all reports.
-----Original Message-----
From: mapics-l-bounces@xxxxxxxxxxxx [
mailto:mapics-l-bounces@xxxxxxxxxxxx]
On Behalf Of David Hayes
Sent: dinsdag 15 mei 2007 20:04
To: MAPICS-L@xxxxxxxxxxxx
Subject: [MAPICS-L] Managing raw materials
Our manufacturing process uses a lot of bar stock raw materials, which
is stocked in inches. A machinist may saw off 42 inches of material
from a 60 piece of bar stock. We have a policy that any "drop"
(remainder) less than 36 inches goes to an open floorstock location,
where it is available for use but no longer shows in inventory. So, I
may have 500 inches of bar stock showing in on-hand inventory, but it's
all in cut pieces anywhere between 36 - 60 inches in length. If I need
a piece 54 inches in length, such a length (54 inches or longer) may not
exist in the available inventory of cut pieces. MRP wouldn't plan for
this 54 inch requirement, since it thinks I have 500 inches of raw
material available.
Does anyone else suffer this same problem? If so, how do you manage
your raw material inventory?
Thanks
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