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Environment: Mapics DB/Y2K (Mod 4) with IM, PDM and PC&C Hi Mapics ML: How do you track your Outside Processing in Mapics? Under our system, we issue an IS (Miscellaneous Issue) Inventory Transaction to move the Inventory Item from the main Warehouse to a Manufacturing Order (using a special numbering sequence for MOs of this nature). The MO is used to track the actual costs for Outside Processing. When the Inventory Item comes back from Outside Processing, it's inspected and the Manufacturing Order is closed resulting in a RM (Production Receipt) Inventory Transaction to move the Inventory Item back to the main Warehouse. All of these transactions occur within the main Warehouse so I don't believe that there's a way within Mapics to track the Inventory Items that are out at Outside Processing. Our Production Clerk has to run a Query/400 report that summarizes the open MOs related to Outside Processing to get real time information about the status of this activity. I thought about setting up a dedicated Warehouse for Outside Processing: Under this plan, an IW (Interwarehouse Issue) Inventory Transaction would move the Inventory Item out of the main Warehouse. A RW (Interwarehouse Receipt) would receive the Inventory Item into the new Warehouse. The IS (Miscellaneous Issue) Inventory Transaction to move the Inventory Item to a Manufacturing Order would be recorded out of the new Warehouse. When the Inventory Item comes back from Outside Processing, its inspected and the Manufacturing Order is closed resulting in a RM (Production Receipt) Inventory Transaction to move the Inventory Item back to the new Warehouse. Another IW would move the Inventory Item out of the new Warehouse and a RM would record the receipt of the Inventory Item into the main Warehouse. When I look at this plan, it seems to require to many "Inventory Transactions" which results in a labor intensive bookkeeping process. What do you do in your shop to track Outside Processing? Are there simpler ways to handle Outside Processing and are youe able to have Mapics track this activity? I look forward to your comments on this matter. Regards, Al Gershen Grants Pass, OR aldg1@charter.net
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