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What I seek: Clue me
* what the heck this is;
* what it supposed to be telling me;
* where to look in a program, what could trigger it.

AS/400: model 170
OS/400: V5R1
BPCS: 405 CD

Our AS/400 resources seem quite healthy.
What tends to go down a lot is ma bell and the electric company.

My users tell me this is now happening when they launch shop orders. They supply me with some screen prints that are unintelligible to me, and they apparently delete any other useful clues, other than the reports they need. ... I am lucky to get what I have got. There's several ways to launch shop orders. I launch a few to seek a sample of what's going on, but it works fine for me.

This is a program that needs to be run several times a day (different people managing the work for different customers) ... I spy on joblogs of the folks generating the orders, but I not yet catching this in the act.

They are supposed to run it off our default JOBQ (only one person at a time updating some of the stuff).

I do not know
how long this has been going on
how consistent it is
what if anything else is wrong ... like perhaps they get the output desired, and this dump along the way

A few months ago we altered how we launch shop orders, and how we report labor against them, to save on paper and clerical time. I not know if this stuff started at the same time, or is unrelated.

They have supplied me with a "User Trace Dump" from QTEMP/QAP0ZDMP consisting of data, supposedly from QSQLSRV that means nothing to me from SQLCA section:
00000056:
then a 6 digit decimal # from 236872 to 717680
then D39DEDD291
then a 6 character hexadecimal # from 018A09 to 018A90
then a bunch more hexadecimal strings, most of them all zeros
The dump is 130 print positions wide,of which my users supplied first 100

The program is heavily modified, approx 20% of source code came with system & 80% what we (me) done over the years. Last modified Sep 2005, tested then, working fine. When this has blown up in the past, either it has been a typo during more mods, or some of our data has gone beyond prior extremes or ceilings.

This is an RPG/400 program with embedded SQL/400 which is used both through cursors and direct, to get
* customer name, that the production is for
* data from various engineering and shop order related files such as revision #, calculate rates, facility, type & class of item, work center, dept

It also calls several sub-programs to get BOM active where-used array and identify key components. Compilation approx 150 pages. Base program size (execution object) = 700 k
It also has a DDS, data structure, and the connected programs

Nothing involved here modified for many months.
Most recent modifications have been to unrelated software.

At year end, we reset next shop order at # 1,
and since then have reached 9,000
Order # 200,000 and up is still open from last year
Inventory history, smallest shop order # after 10,000 is 60,000
Labor history smallest shop order # after 10,000 is 50,000
so we are 4 months away from a collision there

-
Al Macintyre  http://www.ryze.com/go/Al9Mac
Find BPCS Documentation Suppliers http://radio.weblogs.com/0107846/stories/2002/11/08/bpcsDocSources.html
BPCS/400 Computer Janitor at http://www.globalwiretechnologies.com/
Replacement company web site (same company, new domain) http://www.globalwti.com/

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