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1. No, the item (parent) that has the setup and machine time does not have
the correct this level cost. It includes the entire setup cost for the
entire lot.
2. The parent item this level cost includes all setup cost for the lot
plus the cost of the machine time for one item. These costs are being
collected in a bucket for fixed overhead. There are no previous level
costs for this bucket. Two other cost buckets are being used to capture
variable overhead and material which are being entered on the BOM. Each of
these buckets has a previous level cost but no cost in this level. I
deleted all costs associated with the buckets before performing another
cost roll and got the same results.
(Embedded image moved to file: pic30545.gif)
<zzbpcs@xxxxxxxxx
et>
Sent by: To
bpcs-l-bounces+do "SSA's BPCS ERP System"
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Subject
10/04/2005 12:22 Re: [BPCS-L] Setup Costs
PM
Please respond to
"SSA's BPCS ERP
System"
<bpcs-l@midrange.
com>
1. Does the item that has the set-up and machine time
end up with the correct "this level" unit cost ?
If yes, then the set-up time is being correctly
spread out over the lot size. If no, then it is not.
2. The parent with too much cost:
does it have this level cost as well as previous level cost? If the item
with the set-up time is the child,
then the parent's cost associated with that set-up time
will be in the previous level cost bucket. Perhaps the MIS up-loads hit
"this level" and the cost rollups hit previous level ??
>
> From: DonDelzeit@xxxxxxxxxxx
> Date: 2005/10/03 Mon PM 04:09:57 EDT
> To: bpcs-l@xxxxxxxxxxxx
> Subject: [BPCS-L] Setup Costs
>
> We are using BPCS V6.0.02.
>
> I have set up an item with both setup time and machine time in the
routing.
> I am using a basis of per 100. Also, I have established a lot size for
> this item in the Item Master. When I perform a cost rollup and produce
the
> costing sheet, the correct cost is shown for the setup and machine time
> based on the established overhead rate. The cost in the bucket for the
> parent item as well as the total standard cost incorrectly includes the
> total setup cost for the entire lot. What are all the parameters that
> affect the cost calculation?
>
> At one time, facility specific costing was turned on. It has now been
> turned off. Not sure if this could be part of the issue. To date, all
> costs have been loaded either by an upload from MIS or through CST100.
The
> cost roll process has not been used.
>
> (Embedded image moved to file: pic00086.gif)
>
Peace
JimB
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