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Mixed Cost is always a problem. Then when doing resupplies this cost will get averaged / copied to other facilities. We modified the averaging costing to consider all buckets. On a resupply that is produced in one Facility then resupplied and/or purchased directly for that facility, We made sure that the cost is rolled up to bucket one and averaged there. The problem we experience is with BPCS average costing. It will average bucket by bucket level by level so a purchased item with this level cost bucket one and the manufacturing cost which will have previous level bucket one. Tries to average then you end up with bucket one both levels having cost. Cost roll-ups also can cause problems with a Bill of Material in one Facility and a purchased price in another. We don't use DRP, DRP might be able to handle part of the problems. Roger Henady Thorco Industries
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