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If BPCS calculated the dynamic minimum balance every time a net requirement existed, instead of only once per run (ie static), you would have what is also called "Safety Time" rather than "Safety Stock". One way to produce this effect without modifying any code in BPCS is to use DRP, where you would add the safety time you want (in addition to what you have as minimum balance) within your distribution lead times (both in the Facility Planning Master and the DRP relationships).
Hope this tip works for you.
Ruben Orozco, CPIM
iWork Software, LLC
7900-200 Triad Center Dr
Greensboro, NC 27409
(336) 217-6110 ext 5882
Note: forwarded message attached.
- Subject: RE: Minimum balance
- From: "Damon, Mitch" <MDamon@xxxxxxxxxxxxxxxxx>
- Date: Wed, 11 Oct 2000 08:03:06 -0400
The seasonally is reflected in the finished goods forecast which should, in the sense of classical MRP, drive the production requirements of the component items. With an estimated 2,700 items produced and the need to capture seasonally at all levels of assembly the manual adjustments to compensate for this missing functionality is staggering. My hope was that BPCS would be able to capture this data easily without the need for a bevy of clerks to make manual adjustments. Mitch Damon, CPIM Planning Systems Manager Logistics - Rochester, NY (716) 383-1070 ext.250 -----Original Message----- From: Ian Bunn [SMTP:ian.bunn@progeny400.com] Sent: Wednesday, October 11, 2000 4:14 AM To: BPCS-L@midrange.com Subject: Re: Minimum balance Mitch, The reason why I suggested going back over history is that you are aware you have had demand that has been lower than your minimum balance. The history will allow you to identify and highlight these low points and indicate this accordingly. I would also assume that your TPA report is taking into consideration a number of factors and probably use the following to drive production: 1. Last years (actual) production 2. Last years + growth production 3. Sales 4. Capacity 5. Demand 6. Minimum balance 7. Forecast 8. Finger in the air Or a combination of these. Regards Ian ----- Original Message ----- From: Damon, Mitch <mailto:MDamon@agrilinkfoods.com> To: AAA-BPCS users listserve <mailto:BPCS-L@midrange.com> Sent: 10 October 2000 13:10 Subject: Minimum balance I believe that the method you recommend will provide me with data on what WAS produced rather than a summation of what we WILL produce. Mitch Damon, CPIM Planning Systems Manager Logistics - Rochester, NY (716) 383-1070 ext.250 Mitch, The best way to do this is to trawl through the product receipts in the ITH file that is, of course, whether you keep transaction history going back that far. Regards Ian Bunn Progeny/400 ----- Original Message ----- From: Damon, Mitch < mailto:MDamon@agrilinkfoods.com <mailto:MDamon@agrilinkfoods.com> > To: AAA-BPCS users listserve < mailto:BPCS-L@midrange.com <mailto:BPCS-L@midrange.com> > Sent: 06 October 2000 21:38 Subject: Minimum balance We are trying to use the data in the KFP file to calculate our annual production on a time phased SKU level basis. The problem I am having is that the "dynamic" minimum balance which is calculated from the minimum balance days and minimum balance horizon is actually static. By this I mean that the current minimum balance is used throughout the year even though we will have significantly less demand in a few months which will lower the minimum balance then but doesn't do us much good now. Does anyone have any ideas on how to address this issue? Thanks Mitch Damon, CPIM Planning Systems Manager Logistics - Rochester, NY (716) 383-1070 ext.250 +--- | This is the BPCS Users Mailing List! | To submit a new message, send your mail to BPCS-L@midrange.com <mailto:BPCS-L@midrange.com> . | To subscribe to this list send email to BPCS-L-SUB@midrange.com <mailto:BPCS-L-SUB@midrange.com> . | To unsubscribe from this list send email to BPCS-L-UNSUB@midrange.com <mailto:BPCS-L-UNSUB@midrange.com> . | Questions should be directed to the list owner: dasmussen@aol.com <mailto:dasmussen@aol.com> +--- +--- | This is the BPCS Users Mailing List! | To submit a new message, send your mail to BPCS-L@midrange.com. | To subscribe to this list send email to BPCS-L-SUB@midrange.com. | To unsubscribe from this list send email to BPCS-L-UNSUB@midrange.com. | Questions should be directed to the list owner: dasmussen@aol.com +---
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