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A few places to check (assuming all the obvious ones like
Quantity-per-assembly are OK):

Are the component effectivity dates all still active?
Are you using Distribution Requirements Planning (DRP)?
Is the component delivery lead time extremely large?

More thoughts to come..


-----Original Message-----
From: system21-bounces@xxxxxxxxxxxx [mailto:system21-bounces@xxxxxxxxxxxx]
On Behalf Of Harrison, Marcia
Sent: Monday, October 24, 2005 7:23 AM
To: system21@xxxxxxxxxxxx
Subject: [SYSTEM21] MRP 

We have experienced and intermittent problem with MRP.  Although the end
item shows requirements the explosion down the BOM doesn't seem to
happen.  Not all items, just a random few.  It seems to be when we have
and end item that shows the next BOM level being a Subcontract part.  We
have made sure our MRP model includes the Subcontract warehouse.  We
have our level sets correctly for MRP explosion.  Any ideas would be
greatly appreciated.

 
Marcia Harrison

Lear Corporation

(248) 307-5979

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