Re: Controlled Whse (Strange, Tim)

[Dave Turbide <dave@xxxxxxxxxxxxxxx>]

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I agree with Konrad that this doesn't seem to have anything to do with the
controlled warehouse. Sounds like the warehouse is triggering work orders
based on end-item shortages - or maybe going below minimums? If the latter,
then the reorder report might be the answer for you. You can do it really
simply by using a safety stock quantity or more sophisticated using the
built-in formulas (order point, order quantity, etc.). The calculations are
explained in the manual.
Be aware that the reorder report is not time-phased, that is, it will not tell
you when something is needed. When the quantity available drops below the
trigger level (order point plus safety stock), the item pops onto the report.
To get timing, you'll need MRP and then you'll have to drive MRP with a
forecast or orders or manually entered and managed "requirements" - a whole
different ball game.
You mentioned "tell each cell what's needed" - with an uncontrolled warehouse,
stuff is just "there" - all in one warhouse and not identified to locations.
With the controlled warehouse, you can track items by location which can give
you cell identification if there's a one-to-one relationship (an item is made
in only one cell). A pretty simply QUERY could give you recommendations based
on qty on hand compared to order point (or zero quantity) sorted by location
(cell).
Good luck.
Dave Turbide
>
>I am currently in the process of setting up and implementing a controlled
>warehouse which will be done through MAPICS.  The whse is currently using
>the pick list to create manufacturing orders for end items and ticket
>writing which informs the cell that a finished item is needed.  For the
>replenishment of components the cells are turning in ROP cards which is
>manually maintained.  The MRP module is not being used at this time.  The
>problem I have is how do you use the system to give each cell the
>requirements of what needs to be produced and when it needs to be complete
>by.  Is there a report that can be utilized or does the MRP module need to
>be turned on?  Is there a scheduling tool that can be accessed with the
>current system setup?
>
>
Dave Turbide, CFPIM, CMfgE, CIRM
Market Analysis and Communication
883 Ocean Blvd
Hampton, NH 03842
phone(603) 926-1435
fax (603) 926-0862
www.daveturbide.com[1]

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