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Deb, I worked with a client that had the same problem. They produced the same item number at two different locations, and each had unique costs (one location used an aluminum can, the other a steel can). Where it really gets "fuzzy" is when you ship product from both locations to a distribution warehouse. Now how do you separate the costs? What they did was to use a unique lot number designation (the first digit represented the manufacturing location) to identify the originating manufacturing location/cost. This could have a subtle effect on fifo, but other than using a suffix number at the end of the item number to create unique items/costs, this was the only workable solution for them. "Deb Newcomb-Burke" <debnewcomb-burke@xxxxxxxxxxxxx> Sent by: bpcs-l-bounces+fcdavy=sealinfo.com@xxxxxxxxxxxx 10/11/2005 03:42 PM Please respond to "SSA's BPCS ERP System" <bpcs-l@xxxxxxxxxxxx> To "SSA's BPCS ERP System" <bpcs-l@xxxxxxxxxxxx> cc Subject RE: [BPCS-L] (no subject) Ron, The mfg costs are captured properly. Our problem is that regardless of the components or mfg location, all are using the same F/G item number. So, we have xxx product in our finished goods warehouse with multiple costs. Once we generate a customer order, we allocate by lot for FIFO. At this point we really don't know how much that particular item costs for a true margin picture Deb Newcomb-Burke IT Director - Alba/Tefron-USA 828-879-6518 336-682-4493 - cell 240-306-2681 - efax debnewcomb-burke@xxxxxxxxxxxxx -----Original Message----- From: bpcs-l-bounces+debnewcomb-burke=tefronusa.net@xxxxxxxxxxxx [mailto:bpcs-l-bounces+debnewcomb-burke=tefronusa.net@xxxxxxxxxxxx] On Behalf Of Ronald Smith Sent: Tuesday, October 11, 2005 3:35 PM To: 'SSA's BPCS ERP System' Subject: RE: [BPCS-L] (no subject) The only way to capture actual costs is from the closed shop orders. +With their being at different locations, then the actual costs will change with each shop order closed. Ron Smith 704/864-2499 (home office) 704/674-1121 (mobile) 704/864-3431 (fax) -----Original Message----- From: bpcs-l-bounces+rsmith17=carolina.rr.com@xxxxxxxxxxxx [mailto:bpcs-l-bounces+rsmith17=carolina.rr.com@xxxxxxxxxxxx] On Behalf Of Deb Newcomb-Burke Sent: Tuesday, October 11, 2005 3:08 PM To: bpcs-l@xxxxxxxxxxxx Subject: [BPCS-L] (no subject) To All, We have a situation where a single product can be made at several locations around the world. The manufacturing location has a direct bearing on the mfg cost. Within these locations the product can be made of cotton or polyester which also is reflected on the cost. We are manufacturing all of the different scenarios with alternate BOM methods and corresponding alternate routing method. My question is how can we capture the actual cost so a true margin can be calculated for customer orders? Deb Newcomb-Burke IT Director - Alba/Tefron-USA 828-879-6518 336-682-4493 - cell 240-306-2681 - efax debnewcomb-burke@xxxxxxxxxxxxx
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