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Chick,

If you prefer to just scrap the components used, there are two possible
ways of approaching the problem.  If it's a fairly consistent scrap level
on the same components, then you could add a scrap factor on the BOM.  This
would increase the CI transaction qty by the scrap percentage for only the
components specified.

The other option is this.  Assuming your components are tied, thru the BOM,
to the operation in which they're consumed, you can 'revise' the qty to be
backflushed when the material list is presented.  When you access the
component detail, you will see a field for component scrap,  This will give
you a CS (component scrap)  transaction.

Julie Clancy  CPIM  CIRM
Education/Business Consultant
Falk Int. Technologies

Office: 1-336-852-0455 EXT: 6118



                                                                                
                                     
                    "Chick Doe"                                                 
                                     
                    <Cdoe@barton-instru        To:     <BPCS-L@midrange.com>    
                                     
                    ments.com>                 cc:                              
                                     
                    Sent by:                   Subject:     scrap reporting     
                                     
                    owner-bpcs-l@midran                                         
                                     
                    ge.com                                                      
                                     
                                                                                
                                     
                                                                                
                                     
                    06/26/01 02:02 PM                                           
                                     
                    Please respond to                                           
                                     
                    BPCS-L                                                      
                                     
                                                                                
                                     
                                                                                
                                     




how do other companies handle this situation?

we release a work order to the shop and we have some 'scrap ' along the
way. we use sfc650 (version 6.04) to report production against the various
operation on the shop order. suppose we have some scrap at one of the early
operations.  if we report the scrap at that operation via sfc650, bpcs
generates an RJ transaction specifying the shop order number and the
operation that reported the scrap. but the part number is the part number
of the final product that the shop order is making, and the cost of this RJ
transaction is the full cost of this final part number. thus the cost of
the RJ transaction reflects the full cost of the finished part, which
includes all material and all labor needed to make the part. but we only
scrapped a few component parts at an entry operation that did not include
all labor content. the cost of the RJ transaction overstates the cost of
the scrap.

i appreciate any comments that you might have on how you report and value
this on the shop floor.

chick doe
barton instrument systems

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