Re: MRP Generation.

>  From:    pchandrarao@yahoo.com (purnachandrarao yarramsetti)
>  
>  hi! all,
>  
>  could u help me out in MRP. we r on 6.0.04 mix.
>  i have entered forecosts and run MPS. but in MRP
>  explode requirements nothing was generated for
>  component items. could u please tell me the exact
>  sequence to follow the MRP to get final result.
>  
>  thanx in advance.
>  
>  chandra.

Are the components, that should be issued, in bill structure facility 
consistent with that where the forecast exists ie. you have checked that your 
engineering is set up correctly?

We are on 405 CD & we do not use forecasting very heavily (just a few 
forecasts which are consumed by customer orders) which may not work exactly 
same scenario as you ... we do all our inventory orders & costing by facility.

I recognize that there is a FOR forecasting module which may have its own 
requirements prior to running MRP ... we are not using that application.

We also use DRP (not very well)

We run MRP500 full regeneration clear the planning file & we run this for 
each of our facilities & all of this to JOBQ, then we run MRP600 full 
regeneration for each of our facilities.  This is done every week nite ... at 
end month it is delayed until after all the fiscal has been completed.

Actually choice is to do MRP500 for particular facility then MRP600 for that 
facility, then do next facility, but I prefer to do MRP500 for all 
facilities, one at a time, then do the MRP600 because some nites of the week 
we are doing Capacity Planning & for some applications there is the notion 
that we want to run MRP500 then other stuff then MRP600.

On the nites I am messing with costs, I do CST900 shop order purge before 
MRP500 600 & CST600 after MRP 500 600

Every Friday nite we use MRP120 to change the default MRP planning date "M" 
so that it is Monday of the following week & we do this before running our 
MRPs or any of our reports that utilize the planning buckets.

Prior to MRP 500 or 600 we run a fix program because we do production in more 
than one warehouse of each facility & 405 CD defaults all production to one 
warehouse per facility, so the fix program looks at certain characteristics 
of the items & makes sure that they are planned for the correct warehouses. 

Sometimes at mid day after significant customer order changing for a 
particular facility, we run a net change on just that facility ... same 
sequence MRP500 600 except we do not clear the planning file.  We try to do 
this at the lunch break to avoid drain on interactive users.

Al Macintyre  ©¿©
MIS Manager Programmer & Computer Janitor of BPCS 405 CD Rel-02 running on 
AS/400 V4R3 http://www.cen-elec.com Central Industries of Indiana--->Quality 
manufacturer of wire harnesses and electrical sub-assemblies
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